This system adopts the globally recognized process of "Zeolite Rotor Concentration + Regenerative Thermal Oxidation (RTO)". Initially, the Zeolite Rotor adsorbs and concentrates large-volume, low-concentration VOCs into a small-volume, high-concentration stream. This concentrated gas is then fed into the RTO Furnace, where organic compounds are oxidized and decomposed into harmless CO₂ and H₂O at high temperatures. The system features exceptional heat recovery efficiency, enabling self-sustained operation at specific gas concentrations, which significantly reduces energy consumption.
This equipment offers an efficient solution for vertical transport within the factory, primarily used for transferring finished or semi-finished drums between production lines at different floor levels or heights. The lifter features a fully enclosed safety design and is equipped with a precision sensor positioning system to enable automatic docking with upstream and downstream conveyors. Known for its smooth operation and low noise, it significantly enhances internal logistics efficiency and spatial utilization.
This machine is a critical automation unit at the end of the production line, achieving intelligent operation from gas filling to final sealing. The system precisely positions drums via a stepping conveyor, followed by dry air and helium injection. Utilizing an automatic lid-feeding mechanism combined with precision servo-driven pre-plugging and tightening units, it ensures both large and small bungs reach standard torque. Finally, the machine automatically installs protective caps and performs real-time quality checks via a CCD vision system. This guarantees that every finished drum meets strict sealing and appearance standards, while non-compliant products are automatically removed by the NG rejection device.
This system is the essential equipment for ensuring 100% sealing compliance of steel drums. Utilizing high-sensitivity vacuum chamber helium mass spectrometry, the system seals the drum within a vacuum chamber and injects helium as a trace gas. Should any micro-leakage be detected, the system immediately triggers an alarm and automatically rejects the non-compliant product. Compared to traditional hydro-testing, this equipment offers significant advantages such as non-destructive testing, high precision, and minimal environmental interference, making it an indispensable choice for high-performance chemical drum production.
This system consists of an Automatic Masking Machine and an Automatic Tape Removing Machine, designed to protect bung holes during the coating process. Pre-painting (Masking): The machine automatically detects the bung positions and applies protective tape to prevent paint ingress or thread contamination. Post-curing (De-masking): After the drying process, the machine removes the used tape, revealing clean bung holes for the subsequent plugging process.
This curing system is the final critical stage of the steel drum coating line. Utilizing advanced hot-air convection balancing technology, it ensures uniform temperature distribution throughout the oven, allowing the paint on the drum surface to achieve full cross-linking and curing within the set timeframe. The oven body features superior thermal insulation to minimize energy consumption. Furthermore, the system is equipped with an efficient exhaust collection unit that can be directly integrated with downstream environmental treatment equipment for eco-friendly production. Utilizes intelligent PLC proportional control with minimal temperature fluctuation, ensuring consistent finish quality across all seasons.
Shanghai Jisheng Automation Complete Equipment Co., Ltd. was founded in 2004 with a registered capital of 16 million yuan. The company's main products include industrial robots, industrial automation equipment, RTO waste gas treatment equipment and its supporting facilities. It is a national high-tech enterprise integrating research and development, manufacturing, sales and service.
Shanghai Jisheng focuses on the technological research and development of industrial automation and robots. As of 2024, it has been granted 17 invention patents, 10 utility model patents, 17 software copyrights, and 3 registered trademarks...
Our high-efficiency, fully automated steel drum production line provides a complete closed-loop manufacturing process, from raw sheet destacking to final leak testing and packaging. By integrating cutting-edge technologies—including laser welding, multi-station integrated forming units, fully automatic electrostatic coating systems, and intelligent helium mass spectrometry leak detection with automated bung plugging—the line drastically minimizes labor requirements. In actual production, the entire line requires fewer than 10 operators. Furthermore, the system is equipped with advanced RTO exhaust gas treatment and automated vertical logistics, ensuring high output while strictly meeting the environmental standards for green manufacturing. This is not just a production line; it is a benchmark for Industry 4.0 in the steel drum manufacturing sector.
